fire retardant coating

DESCRIPTION

With a covalent bonding mineral and ceramic technology, the fire retardant coating nC ProTherm FIRE-X Advanced Ceramics system is ready for thermal insulation, IR-reflection and fire protection. Firstly, because of the ability to insulate with a very thin layer of coating, nC® ProTherm Fire-X offers space saving and cost reducing protection at a high degree of insulation with an U-value at 4,2 W/(m²K) at 6 mm, and a lambda (λ)-value at 0,040 W/(mK). As the ceramic particle structure provides a dense, slightly  flexible layer it provides extra characteristics as non-scaling, non-fouling and chemical resistance. nC® ProTherm FIRE-X Advanced Ceramics is an exceptional versatile solution.

FIRE-X Advanced Ceramics has a very long lasting lifetime cycle of more than 25 years in- and outdoors, making it not only versatile, but also very cost-effective.

OPTIONAL: nC® ProTherm FIRE-X Advanced Ceramics is available also in an anti-mold and anti-algae version and remains a fire retardant coating.

Because of the ability to create a barrier and insulate with just a thin layer of coating, nC® ProTherm FIRE-X Advanced Ceramics offers space saving and cost reducing protection at a high degree of insulation. It provides Safe Touch and/or fireproof surfaces to panels, walls and all kinds of separators and is capable of reducing surface temperatures at Delta T-values varying between 80°C up to 1000°C, depending on DFT.

Tests show that a layer of 5mm of nC® ProTherm FIRE-X Advanced Ceramics fire retardant coating can avoid the meltdown of several construction materials during an intense fire. It keeps heat out, thus not endangering the lives, assets or products at the other side of the fire or heat source.

In order to prevent CUI (Corrosion Under Insulation), you can order the nC® ProTherm FIRE-X coating with nC’s corrosion passivating primer. The nC® Nano Corrosion Passivator Primer surpasses any corrosion protection coating available as its basis is surface bonding nanotechnology (sol-gel). The system will prevent metals from corroding. It will stop already present corrosion. It can be applied on corroded surfaces without the need for sandblasting or chipping. You can apply nC® ProTherm FIRE-X Advanced Ceramics on top of that immediately.

This makes it a very fast, cost-effective and environment friendly solution. Because of the chemical bonding, the primer can withstand welding temperatures up to 1300°C, shockloads and chemicals. This covalent bond offers a flexible protection. It will shrink and expand along with the substrate material during ambient temperature changes. This way the coating will not crack, as mechanically adhered coatings do.

Because both the nC® ProTherm FIRE-X Advanced Ceramics as well as the primer are resistant against welding temperatures, they will not damage during welding.

Weight adjusted on each other, nC® ProTherm FIRE-X Advanced Ceramics is delivered together in separate containers carrying dry mineral ceramic powder and a wet component resin. It offers the look-and-feel of a hard-coat. All materials like metal, concrete, wood, polystyrene, polyester etc. including rockwool acting as a wall or panel or tube, will become immune for extreme heat, salt, water, chemicals, oxygen, biofouling and scaling using the fire retardant coating.

nC® ProTherm FIRE-X Advanced Ceramics can be applied with an airless spray-system, a rotor-stator spray system. Touching-up or small repairs can be done by knife, brush or roller. nC® ProTherm FIRE-X Advanced Ceramics can be applied in one layer, between 4mm up to 15mm for most applications, and is a fast drying solution. nC® ProTherm FIRE-X is available in white and grey. Paint it over for aestethic purposes.

TECHNICAL

  • Fire and heat resistent up to 1300⁰ C
  • Thermal insulating
  • Not ignitable EN-11925-2
  • Fire performance as per EN-13501-1: B-S1, D0
  • Delta-T up to 1000⁰C depending on layer thickness
  • DFT 4mm up to 15mm
  • 1-coat application
  • Low weight 0,7 kg/mm/m²
  • 5 to 30 mins fast drying
  • Bonds into and with surface chemically for extreme adhesion
  • Provides anti-static layer
  • Suitable for all surfaces
  • Flexible
  • Chemical resistant
  • Can be painted over
  • Low VOC

OPERATIONAL 

  • Easy-to-mix dry and wet component for long potlife
  • Application possible on hot surfaces up to 90⁰ Celsius
  • Immediate protection
  • Space saving solution
  • Easy-Touch-Up ready: Fast adjustments or replacements in tubular system possible
  • Application by sprayer, brush
  • For indoor and outdoor use
  • Monsoon proof
  • +25 y of servicelife
  • Compliant with nC Nano Corrosion Passivators
  • Compliant with nC ProTherm thermal insulating coatings
  • Compliant with nC ProTect sealants
  • Compliant with nC Clean Coat self cleaning coatings

FINANCIAL 

  • Eliminates costs for cladding
  • Protects your assets against wear in open fire or extreme heat
  • Saves up to 25% – 50% energy cost
  • 40% up to 60% less application/project cost
  • Low cost per m²
  • Fix-and-forget product, fast application, low impact, very long lifetime cycle
  • Easy to repair, no cladding replacement cost during retrofit of assets
  • Fast Return On Investment

INSTRUCTIONS FOR USE

  • nC® ProTherm FIRE-X Advanced Ceramics fire retardant coating is suitable for indoor and outdoor surfaces.
  • Only apply to metal, brick, concrete, wood, roof tiles, plaster, plastic and textile.
  • Suitable for lively and light flexible surfaces.
  • nC® ProTherm FIRE-X Advanced Ceramics fire retardant coating can withstand surface temperatures up to 1300 ° C
  • The ambient temperature during application must be between 4 ° C and 35 ° C.
  • DO NOT apply if the humidity is higher than 90%.
  • Apply the coating on surfaces that do not exceed 50% to prevent thermal bridging.
  • Use safety goggles during preparation and application of nC® ProTherm FIRE-X Advanced Ceramics.
  • Protect hands and skin from exposure with gloves and appropriate clothing.
  • Although the fire retardant coating is solvent-free, ensure adequate ventilation, especially when spraying.
  • The surface of host material must be free from grease, dirt or dust.
  • The surface of host material must be free from loose rust and / or loose paint.
  • In case of corroded parts, remove loose rust and apply nC® Nano Corrosion Passivator Primer to the corroded area. Sandblasting, sanding or chipping is then not necessary.
  • Mix wet component B for 5 minutes before adding dry component A. Use (industrial) mixer with at least 7 cm wide mixing blades.
  • Add dry component A 12% weight gradually (in a timespan of 10 minutes) to resin component B 88% weight. Mix for at least 3 minutes after dry mix is completely added.
  • In case a premix is delivered, add 3% to 5% water and mix the premix to a fluffy homogene mix. This can take up to 10 minutes.
  • ONLY use tap water (max. 5% of total weight) to dilute if necessary, do NOT use any other type of thinner.
  • In case mixture appears too thin, adjust mixing ratio to 15% dry and 85% wet.
  • Apply nC® ProTherm FIRE-X Advanced Ceramics fire retardant coating DIRECTLY after mixing. Mix regularly to maintain a fluffy mixture.
  • nC® ProTherm FIRE-X Advanced Ceramics can be applied with spray equipment or with roller. Brushes can be used to update and finish work or situations that are not practical for spray applications.
  • nC® ProTherm FIRE-X Advanced Ceramics has been applied using many different brands, types and sizes of airless or conventional spray equipment. Rotor/Stator pumps are best suited for large projects. Use a pump with a minimum output of 4 liters per minute. REMOVE in-line filter screens.
  • Nozzle 3 to 4mm gives a finer spray pattern, use max. 5mm.TIP: nC uses Euromair Compact Pro 15 or 35 with 2½mm, 3mm or 5mm nozzle to apply. It is best to spray at the lowest pressure that completely atomizes the coating. The pressure control should be set to a low pressure and slowly increased until the coating is atomized. If the spray pattern has fingers or tails, increase the pressure.
  • Surface curing time:·         Sandstone, brick, plaster, natural wood 24 hours·         Concrete, pressed wood, plastic, glass 24 hours up to 48 hours depending on surface temperature·         Product can be exposed to full rain after 24 hours
  • Above applies at an ambient temperature of 20 ° C and an air humidity of 60%.
  • A rough surface will appear when rolling. If a smooth surface is required, wet the finished surface with a low volume water spray nozzle (no garden hose) and move a wet straight profile over the surface to make it smooth or use a radius shaped scraper on tubes and pipes.
  • If any surface contamination, sand, or contamination is observed on the surface coated with nC® ProTherm FIRE-X Advanced Ceramics, this material should be removed before applying an additional coat or before painting.
  • When a thicker layer than 8 mm nC® ProTherm FIRE-X Advanced Ceramics is required, first apply a layer of 3 mm WFT as a grip layer. After 30 to 60 minutes, check that the coating has dried in and then apply the second layer of the same batch as required or to a maximum WFT of 17 mm for this second layer, i.e. a total of a maximum of 20 mm. Then finish with a smooth stucco if a smooth surface is desired.
  • Allow the surface to dry for at least 6 hours before start exterior forced drying with a blower or heater at 55 ° C max.
  • After 24 hours of drying nC® ProTherm FIRE-X Advanced Ceramics Surface can be painted over.
  • Clean brushes, rollers, nozzles with water immediately after each stop.Ø  Wash your hands and face after each stop.

LIMITATIONS

  • In case of long-term submersion of the FIRE-X Advanced Ceramics coated items, only install item in combination with a nC ProTect or nC® NCP finish, as only these series of coatings comply with the temperature resistance of nC® ProTherm FIRE-X Advanced Ceramics .
  • Do not install over poor surfaces, such as those with flaking paint, grease or other contaminants.
  • Do not allow application of the fire retardant coating during freezing temperatures below -0° C.
  • Do not rely on visual measurement for coating thickness. Always use a wet film thickness (WFT) and/or dry film thickness (DFT) gauge on different spots to ensure proper and required application thickness.

LOGISTIC INFO

  • Never use pressure to empty drums.
  • Dispose of contents/container in accordance with local/regional/national/international regulations.
  • nC ProTherm FIRE-X Advanced Ceramics components have a shelf life of 12 months.
  • Store nC ProTherm FIRE-X Advanced Ceramics between temperatures of 5° Celsius and 30° Celsius.
  • nC ProTherm FIRE-X Advanced Ceramics is available in 20 kg, 40 kg or 160 kg packaging.
  • Delivery time 1 to 3 weeks
  • UN number: None assigned.
  • UN proper shipping name: None assigned.
  • Transport hazard class(es): None assigned. Product is suitable for air transport.
  • Packing group: None assigned.
  • Environmental hazards: No known environmental hazards.
  • Special precautions for user(s): No known precautions for transport.
  • It is advised to avoid freezing product.
  • Guidance on transport in bulk: Transport in bulk according to Annex II of MARPOL 73/78 and the International Bulk Chemical Code (IBC code).

TYPICAL PROPERTIES

  • Appearance after mixing: White yoghurt, thixotropic
  • Odour: Acrylic
  • % Solids: 69%
  • Solvents: None
  • Density 0,7 g/cm³
  • pH-Value 8
  • Shore Hardness A = 100
  • Boilingpoint 120° Celsius
  • Flashpoint not known
  • Vapour pressure at 20° Celsius: 22 hPa
  • VOC IE 2010/75 EU: 0%

nC Marine Projects. Green shipping. Improve your Assets.

nC Marine. Sustainable shipping. Green shipping

nC Marine. Posts sustainable shipping. Green shipping. Nanotechnology